Design Software Modules for Every Transformer & Small Choke / Inductor

Rent our all-in-one transformer / small choke & inductor design software and get four specialised programs for small, large, and toroidal transformers plus small chokes & inductors – all in one licence.

Overview – Four Programs in One Suite

  1. RALE Design Software for small transformers
  2. RALE Design Software for toroidal transformers
  3. RALE Design Software for large transformers
  4. RALE Design Software for small chokes & inductors

When you rent our all-in-one transformer / small chokes & inductors design software, your package unlocks all four programs at once. Thanks to more than 40 years of continuous development, RALE Design Software has become a powerful tool for over 120 manufacturers of transformers and small chokes & inductors worldwide (see List of Users).

Below you will find the wide range of transformers and small chokes & inductors you can design with RALE Design Software. Need inspiration? Check out our free design examples for detailed know-how and ready-to-use input files.

Want to maximise your profit? Contact us to get your licence and save 10 – 20 % materials while cutting design time dramatically. Rale offers free support – from first steps to advanced optimisation – and we even provide a separate design service for constant-voltage transformers on request.

Why choose our all-in-one transformer and small chokes & inductors design software?

  • Four modules – one licence: small, large, toroidal transformers and small chokes & inductors covered in a single tool.
  • Design 5× faster: automatic winding layouts, loss calculations and thermal checks.
  • Save 10 – 20 % materials: RALE Design Software optimises copper / aluminum fill and core size for minimum cost.
  • Standards ready: built-in IEC, UL and VDE compliance rules.
  • Our all-in-one transformer and small chokes & inductors design software runs on any Windows 10 (or higher) PC: no special hardware required.
  • Free updates & expert support: 40 + years of transformer / small chokes & inductors know-how at your service.

Small and Toroidal Transformer Design Module

Optimise transformers up to 50 kVA in minutes. Automatic IEC 61558 compliance checks included.

Main Properties

  • Power: up to 50 KVA at 50/60 Hz, 3 phase, class B
  • Frequency: between 10 Hz – 500 kHz
  • Cores: EU, UI, 3EI and all ferrite cores, toroid
  • Bobbins: single section, double section
  • Case: potted and without potting
  • Steels: GO, NGO, Ni-Fe, ferrites and powders
  • Core assembly: alternate stacking, welded, module
  • Cu, Al wires: round, flat, litz
  • Isolation class: A, E, B, F, and C
  • Windings: max. 8 primary taps, max. 8 secondary windings
  • Design criterion: temperature rise or regulation
  • Cooling: AN, AF

Typical Small Transformers

  • Autotransformers
  • Inherently short circuit proof transformers: 50/60 Hz; 0.5 – 5 VA; isolation class B and F; potted; EI welded or ready core; double section bobbin; steel: GO and NGO
  • Non-short circuit proof transformers: protected by slow fuse; isolation class B and F
  • Non-short circuit proof transformers: protected by thermal fuse
  • Halogen lamp transformers
  • LED transformers 10 VA, 50/60 Hz
  • Control transformers: Ucc ≤ 5 %; output power at 5 % voltage drop
  • Medical transformers: no load current ≤ 2 %; inrush current factors ≤ 8
  • Power transformers: up to 15 KVA per leg; 50/60 Hz; core EI, UI, 3EI; steel: GO; with cooling channel in front and back
  • Universal transformers: with 8 taps on the primary side
  • Universal autotransformers: max. 8 taps; with or without secondary windings
  • Rectifier transformers: push-pull; single bridge, three phase bridge; with R, RL, RC load; input voltage form: sinewave and rectangular
  • High frequency transformer: up to 500 kHz; AC/AC, AC/DC; forward, flyback, push-pull, and resonance transformer; with ferrite cores: SIEMENS, PHILIPS, TDK, MAGNETICS and more
  • Motor starting transformers: in three steps: 50 %, 70 %, 86 %; up to 10 seconds; with gapped core
  • Flat transformers / low height transformers: cores: EI, UI; steel: GO
  • Battery charger transformers
  • Welding transformers
  • High leakage inductance transformers with integrated inductance
  • High leakage inductance transformers with magnetic shunt
  • Gas ignition transformers
  • Audiotransformers
  • Current transformers; class 0.2 – 1 %: steel: GO, Ni-Fe
  • Voltage transformers

Large Power Transformer Design Module

Main Properties

  • Power: up to 3.3 MVA per leg at 50/60 Hz
  • Frequency: up to 10 – 1000 Hz
  • Cores: EI, UI, 3EI, 5EI, DELTA; “round”, oval, and rectangle cross section
  • Bobbins: with or without printed board
  • Steels: GO, NGO, Ni-Fe
  • Core assembly: 7 different core assemblies
  • Cu, Al wires: round, flat, litz, foil
  • Isolation class: A, E, B, F, H, and C
  • Cooling: air, water and oil cooling: open, in cabinet, in oil tank; with or without cooling channels; AN and AF
  • Windings: max. 10 windings
  • Design criterion: efficiency or temperature rise
  • Current: up to 10 kA, with max. 5 harmonics

Typical Large Transformers

  • Dry power transformers: up to 1 MVA per leg at 50/60 Hz
  • Oil distribution transformers: up to 3.3 MVA per leg at 50/60 Hz; up to 35 kV; in oil tank; isolation class A; with optimized core in view of Ucc, efficiency or temperature rise
  • Rectifier transformers: with 12 different rectifier circuits
  • K-factor transformers: efficiency 98.5 %; Ucc 4 %; K-factor ≤ 40; inrush current factor < 5
  • Le Blanc transformers
  • Scott transformers
  • Constant voltage transformers
  • HVT (20 kV, 110 V, 1 A, 0.2%, in oil)

Inductor & Choke Design Module

Main Properties

  • Type of inductance: first harmonic inductance, RMS inductance, impulse inductance, differential inductance
  • Gapped cores: EI, UI, 3EI, and all ferrite cores
  • Steels: GO, NGO, Ni-Fe, ferrites and powder
  • Current: 1000 A with 8 harmonics
  • Cu, Al wires: round, flat, rectangle, litz, foil
  • Cooling: AN, AF; with or without cooling channel in the core (with or without bobbin) and in the winding
  • Isolation class: E, B, F, H, and C
  • Design criterion: temperature rise or Q-factor

Typical Chokes and Inductors

  • DC-smoothing chokes
  • AC-commutating chokes
  • LC-power factor correction filter
  • PFC, Power factor correction chokes
  • Motor sinus filter chokes